Child's Table
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My daughter has a small table now that gets a lot of use for tea parties, arts, and crafts.  It's a cheap little thing that we bought at Target and the metal leg hardware is bending out place and about to break.  Since I am still working with my brother on his kitchen design my wife inserted this small project into the schedule.

I talked to her about different ideas I had for this table and her look of disappointment was clear.  Her only words were, "No purple heart?"  The message was clear, so once again I'm working with purple heart and hard maple.  I had enough extra wood in the shop to build everything but the legs.

The first step was to glue up the table top.  I like to do this first because you really want to glue to be fully cured before you smooth it.  I've read that if you don't you'll be removing wet/swelled wood from the face to face glue-up that will not be flat after it dries.

Two days later I broke out my hand planes and started flattening the little differences in the top.  That's my daughter hamming it up the for picture.

I used the table saw and a dado blade to put a 1 1/4" tongue to hold the bread board in place.

I used my small dovetail backsaw to make the vertical cuts that will help form the tenons.

I used a coping saw to remove wood between the tenons.  You can see that a tongue extends the entire way while the tenons only appear in the middle and near the ends.

At the edge, I used a backsaw to finish the tenon.

There was about 1/32" left after I used the backsaw to remove the edge.  I cleaned it up with a chisel.

With a hand plane, I removed a few shavings from the center of the breadboard so that it would be "sprung" or held in place by the center dowel.

I created the groove and mortised on the breadboard with my router table.

Here I am using my rabbet plane to adjust the tenons and tongue to fit the breadboard.

Clamp it up and drill the holes for the dowels. I cut the breadboard to be about 1/32" wider on each side so that when the table expands it won't expand past the bread board.  That's a more attractive option than having the bread board too short during the summer.

Here I'm using a coping saw to extend the drilled hole for the wood's contraction and expansion.  Yuck, I cut my thumb with a backsaw, Roy Underhill would be proud. :-)

Next I clamped it up and drove in the dowels with my mallet.  After the glue dried I took my flush cut saw and removed the excess dowel.

I used my various marking gauges to mark out the tenons.

After I mark them I like to take the time to follow the marks with a mechanical pencil.  It took about 30 second per tenon or 4 minutes total.  That seemed like an eternity and I was getting impatient so I just stopped woodworking for the night.  With that attitude I run the risk of ruining the piece or hurting myself.

I made most of the cuts in my face vise.

I built this quick and dirty bench hook out of scrap walnut and cherry.  It's nice to have an 8/4 stop because it sticks out above the wood and helps me guide the saw.

This was my first time hand chopping mortises.  Normally I use a brace and bit if I'm in a hand tool mood and a drill press or router if I'm not.

In a perfect world I'd use either 8/4 hard maple or purple heart to match the table top.  However, the only 8/4 stock that I had enough of was some walnut that I bought for the workbench and never used.

This is a finished mortise. I took out the planer marks with a hand plane after this picture.

Next I trimmed up the tenon to fit.

It fits. Now I have 7 more to go. :-)

I used a cheap tapering jig that I bought at woodcraft to taper the two inside edges of the legs.

I wanted to add an inlay to the table top as a way to dress it up a bit.  I saw it on Roy Underhill's show and it looked pretty cool.  This is the construction of the fence.  It's just a piece of scrap 8/4 walnut with a rabbet cut into it.

These are the tools I built for the inlay.  They are pretty simple but it took me a while to come up with them.  The walnut fence is attached to some scrap plywood.  The cutting tool rides along it to rip 1/32" wide strips.  I bought 1/32" thick basswood but none of my power tools can rip that that small without breaking the piece.

The sassafras cutting  tool on the right has an exacto mounted in a small dado.  I used a chisel to make the dado.  I just kept going deeper until I got the 1/32" thickness I wanted.  The dado also supports the knife so it doesn't rotate on the screw.

The tool on the left is used to carve out a groove for the basswood inlay.

This is the first circle I made in the table.  I've actually made this pattern about 1 1/2 times as practice/prototypes.

My "clamping" device.  FYI, that block of wood under the plane is my completed prototype.  I learned a lot while I was making it.

After the glue dried I used a card scraper to bring the inlay level with the surface of the wood.

This is the first semi-circle.  The procedure was simple.  I'd carve out the groove with my radius tool, then I'd press the basswood strip into place.  Typically I'd find a spot that wasn't deep enough so I'd go back and dig it out with whatever worked.  I tried not to do it all with my radius tool because it left a hole where the reference pin/screw poked the wood.  I'd get the pattern with the radius tool and carve the depth with chisels, a small carving tool, and the radius tool without using the reference pin.

This picture is a little fuzzy but you can seen the last groove is started.  I learned that it's best to cross the other basswood with the radius tool lightly then make the full severing cuts with a good sharp chisel.  Trying to do it all with my radius tool would tend to tear up the other inlay a bit.

This is the finished pattern.  I came up with it myself by using a compass to doodle until I stumbled across it.  I thought it looked pretty cool and I liked that I only needed to use one radius tool.  I have no doubt that millions of other people have figured out that you can make that pattern with one radius but I didn't have a book or anything to follow and this is what I arrived at.

This is the table, it's ready for its first coat of finish.

I applied 3 coats of Arm-R-Seal to the entire piece.  When I applied shellac to my mission style bed I kept getting a headache.  That was when I got serious about protecting myself from the fumes given off from finishing.

Here's an overall shot of the table. 

This is a decent shot of the entire table and the inlay work I did in an effort to dress it up.  Because this table will be thrown to the wolves it seemed like a good place to try something new.  If I mess it up who cares, it's going to be roughed up in short order anyway. :-)

Another shot of the inlay.  It came out even better than I expected it to. :-)

I bought these table top fasteners from woodcraft.  They allow for the wood movement in the table without causing it to crack.  I used a router with a 1/8" slot cutting bit to create the slots.

 

Once nice thing about working with maple is that you're likely to run into at least a little figured grain.  The Arm-R-Seal seems to show it off just as well as Watco Danish oil.

 

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