|
The first step was to glue up the table top. I like to
do this first because you really want to glue to be fully cured
before you smooth it. I've read that if you don't you'll be removing
wet/swelled wood from the face to face glue-up that will not be flat after
it dries.
 |
Two days later I broke out my hand planes and started
flattening the little differences in the top. That's my daughter
hamming it up the for picture.
 |
|
I used the table saw and a dado blade to put a 1 1/4" tongue
to hold the bread board in place.
 |
I used my small dovetail backsaw to make the vertical cuts
that will help form the tenons.
 |
|
I used a coping saw to remove wood between the tenons.
You can see that a tongue extends the entire way while the tenons only
appear in the middle and near the ends.
 |
At the edge, I used a backsaw to finish the tenon.
 |
|
There was about 1/32" left after I used the backsaw to
remove the edge. I cleaned it up with a chisel.
 |
With a hand plane, I removed a few shavings from the center
of the breadboard so that it would be "sprung" or held in place by the
center dowel.
 |
|
I created the groove and mortised on the breadboard with my
router table.
 |
Here I am using my rabbet plane to adjust the tenons and
tongue to fit the breadboard.
 |
|
Clamp it up and drill the holes for the dowels. I cut the
breadboard to be about 1/32" wider on each side so that when the table
expands it won't expand past the bread board. That's a more attractive
option than having the bread board too short during the summer.
 |
Here I'm using a coping saw to extend the drilled hole for
the wood's contraction and expansion. Yuck, I cut my thumb with a
backsaw,
Roy Underhill would be proud. :-)
 |
|
Next I clamped it up and drove in the dowels with
my mallet. After the glue
dried I took my flush cut saw and removed the excess dowel.
 |
I used my various marking gauges to mark out the tenons.
 |
|
After I mark them I like to take the time to follow the
marks with a mechanical pencil. It took about 30 second per tenon or 4
minutes total. That seemed like an eternity and I was getting
impatient so I just stopped woodworking for the night. With that
attitude I run the risk of ruining the piece or hurting myself.
 |
I made most of the cuts in my face vise.
 |
|
I built this quick and dirty bench hook out of scrap walnut
and cherry. It's nice to have an 8/4 stop because it sticks out above
the wood and helps me guide the saw.
 |
This was my first time hand chopping mortises.
Normally I use a brace and bit if I'm in a hand tool mood and a drill press
or router if I'm not.
In a perfect world I'd use either 8/4 hard maple or purple
heart to match the table top. However, the only 8/4 stock that I had
enough of was some walnut that I bought for the
workbench and never used.
 |
|
This is a finished mortise. I took out the planer marks with
a hand plane after this picture.
 |
Next I trimmed up the tenon to fit.
 |
|
It fits. Now I have 7 more to go. :-)
 |
I used a cheap tapering jig that I bought at woodcraft to
taper the two inside edges of the legs.
 |
|
I wanted to add an inlay to the table top as a way to dress
it up a bit. I saw it on Roy
Underhill's show and it looked pretty cool. This is the
construction of the fence. It's just a piece of scrap 8/4 walnut with
a rabbet cut into it.
 |
These are the tools I built for the inlay. They are
pretty simple but it took me a while to come up with them. The walnut
fence is attached to some scrap plywood. The cutting tool rides along
it to rip 1/32" wide strips. I bought 1/32" thick basswood but none of
my power tools can rip that that small without breaking the piece.
The sassafras cutting tool on the right has an exacto
mounted in a small dado. I used a chisel to make the dado. I
just kept going deeper until I got the 1/32" thickness I wanted. The
dado also supports the knife so it doesn't rotate on the screw.
The tool on the left is used to carve out a groove for the
basswood inlay.
 |
|
This is the first circle I made in the table. I've
actually made this pattern about 1 1/2 times as practice/prototypes.
 |
My "clamping" device. FYI, that block of wood under
the plane is my completed prototype. I learned a lot while I was making
it.
 |
|
After the glue dried I used a card scraper to bring the
inlay level with the surface of the wood.
 |
This is the first semi-circle. The procedure was
simple. I'd carve out the groove with my radius tool, then I'd press
the basswood strip into place. Typically I'd find a spot that wasn't
deep enough so I'd go back and dig it out with whatever worked. I
tried not to do it all with my radius tool because it left a hole where the
reference pin/screw poked the wood. I'd get the pattern with the
radius tool and carve the depth with chisels, a small carving tool, and the
radius tool without using the reference pin.
 |
|
This picture is a little fuzzy but you can seen the last
groove is started. I learned that it's best to cross the other
basswood with the radius tool lightly then make the full severing cuts with
a good sharp chisel. Trying to do it all with my radius tool would
tend to tear up the other inlay a bit.
 |
This is the finished pattern. I came up with it myself
by using a compass to doodle until I stumbled across it. I thought it
looked pretty cool and I liked that I only needed to use one radius tool.
I have no doubt that millions of other people have figured out that you can
make that pattern with one radius but I didn't have a book or anything to
follow and this is what I arrived at.
 |
|
This is the table, it's ready for its first coat of finish.
 |
I applied 3 coats of
Arm-R-Seal to the entire piece. When I applied shellac to my
mission style bed I kept getting a headache.
That was when I got serious about protecting myself from the fumes given off
from finishing.
 |
|
Here's an overall shot of the table.
 |
This is a decent shot of the entire table and the inlay work I did in an effort
to dress it up. Because this table will be thrown to
the
wolves it seemed like a good place to try something new. If I mess
it up who cares, it's going to be roughed up in short order anyway. :-)
 |
|
Another shot of the inlay. It came out even better
than I expected it to.
:-)
 |
I bought these table top fasteners from woodcraft. They
allow for the wood movement in the table without causing it to crack.
I used a router with a 1/8" slot cutting bit to create the slots.
 |
|
Once nice thing about working with maple is that you're
likely to run into at least a little figured grain. The Arm-R-Seal
seems to show it off just as well as Watco Danish oil.
 |
|